Electronic Manufacturing Box Build & Product Assembly

Comprehensive electronic manufacturing services including complete box build assembly, system integration, and finished product manufacturing with IPC-A-610 Class 3 quality standards for industrial, automotive and AI server applications

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Our Electronic Manufacturing Services

END-TO-END MANUFACTURING

Our Electronic Manufacturing Services

We provide comprehensive electronic manufacturing services from PCB assembly to complete box build and finished product assembly, delivering turnkey solutions with strict quality control and industry-leading manufacturing capabilities.

Box Build Assembly

Complete system integration and enclosure assembly including mechanical, electrical and electronic components integration

Full Enclosure Assembly
Integration of PCBA, wiring harnesses, mechanical components, displays, and peripherals into finished enclosures
Cable & Harness Integration
Custom cable assembly, wire harnessing, and interconnect solutions per IPC/WHMA-A-620 standards
Mechanical Assembly
Precision mechanical component installation, fastening, and structural integration
Testing & Validation
Functional testing, burn-in testing, and system validation before final packaging
Custom Labeling & Packaging
Compliant labeling, anti-static packaging, and custom shipping solutions

Finished Product Assembly

End-to-end finished product manufacturing from component sourcing to final assembly and testing

Complete Bill of Materials (BOM) Management
Full component sourcing, procurement, and inventory management with traceability
Sub-Assembly Integration
Precision assembly of sub-components including PCBA, electromechanical parts, and custom modules
Calibration & Configuration
Factory calibration, firmware programming, and system configuration per customer specifications
Quality Control & Inspection
100% visual inspection, functional testing, and conformance verification to customer standards
Packaging & Logistics
Custom packaging design, labeling, and global logistics coordination for finished products

Assembly Capability Specifications

Capability Category

Specifications

Accuracy/Tolerance

Component Placement

01005, 0201, 0402, 0603, 0805, 1206, QFP, BGA, CSP, QFN, SOP, SOIC

±0.02mm placement accuracy

BGA Assembly

0.2mm pitch microBGA, fine pitch BGA, PoP, flip chip

±3µm alignment precision

Box Build Dimensions

Small handheld devices to large industrial enclosures

±0.1mm mechanical tolerance

Cable Assembly

AWG 32 to AWG 10, LVDS, HDMI, USB, Ethernet, custom harnesses

±5mm length tolerance

Production Volume

Prototype (1-100 units), low volume (100-10,000), high volume (10,000+)

99.95% first pass yield

Assembly Capabilities & Specializations

Manufacturing Capabilities

Assembly Capabilities & Specializations

Surface Mount Technology (SMT)

High-speed SMT line with 80,000 CPH placement capability
Dual-lane production for mixed volume manufacturing
Lead-free and RoHS compliant processes
Automated optical inspection (AOI) at multiple stages
X-Ray inspection for BGA/CSP/QFN validation
Selective soldering for through-hole components
Conformal coating application and inspection

Box Build & System Integration

Mechanical assembly with torque-controlled fastening
EMI/RFI shielding implementation
Thermal management integration (heatsinks, fans)
Waterproof and dustproof sealing (IP ratings)
Custom cable routing and strain relief
Firmware loading and configuration
Burn-in testing and environmental conditioning

End-to-End Manufacturing Process

MANUFACTURING PROCESS

End-to-End Manufacturing Process

Our streamlined electronic manufacturing process ensures consistent quality, traceability, and on-time delivery for box build and finished product assembly projects.

Engineering Review

DFM/DFA analysis, BOM validation, and process planning

Component Sourcing

Authorized component procurement with full traceability

PCBA Assembly

SMT, through-hole, and mixed technology assembly

Sub-Assembly

Cable/harness assembly and module integration

Box Build

Final enclosure assembly and system integration

Testing & Delivery

Functional testing, quality control, and global delivery

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