We use cookles to Improve your online experience. By continuing browsing this website, we assume you agree our use of cookies.
Home > PCB Prototyping > Rigid-Flex HDI PCB Prototype

Rigid-Flex HDI PCB Prototype

SKU:
0.0 (0)
0 Sold
$3.15 $0.00
Rigid-Flex HDI PCB prototypes integrate high-density interconnect (HDI) technology with rigid-flex structures, leveraging laser microvias (≤75μm diameter) and 1+4+1 any-layer stacking to achieve 35μm line/space widths and ±15μm layer-to-layer alignment accuracy. They support 40GHz high-frequency signals (insertion loss <0.18dB/inch @20GHz) and >100,000 dynamic bend cycles (IPC-6013D Class 3). Prismark forecasts the HDI rigid-flex PCB market to reach $6.7 billion by 2027, growing at 12.5% annually, driven by 5G small cells (60% volume reduction), neural stimulators (<0.4mm thickness), and LEO satellite payloads (45% weight savings).
Received successfully
Coupon Code
CONTINUE SHOPPING
Quantity:
  • Rigid-Flex HDI PCB Prototype
  • Rigid-Flex HDI PCB Prototype
  • Rigid-Flex HDI PCB Prototype
  • Rigid-Flex HDI PCB Prototype
  • Rigid-Flex HDI PCB Prototype
  • Rigid-Flex HDI PCB Prototype
  • Rigid-Flex HDI PCB Prototype
  • Rigid-Flex HDI PCB Prototype
1/1
  • Rigid-Flex HDI PCB Prototype
  • Rigid-Flex HDI PCB Prototype
  • Rigid-Flex HDI PCB Prototype
  • Rigid-Flex HDI PCB Prototype
  • Description

⚙️ 1. HDI Technology & Core Specifications

  • Microvia Interconnect: Laser-drilled blind vias (75μm diameter, 150μm through-holes) + plated fill technology enable 1+4+1 any-layer stacking with layer-to-layer alignment error ≤±15μm (IPC-A-600G Class 3).
  • Line Precision: Semi-additive process (mSAP) achieves 35μm line/space widths, ±5% impedance control accuracy, and copper surface roughness Rz ≤1.0μm (minimizing high-frequency skin effect losses).
  • Structural Performance: Flexible zones (0.1mm thickness: 2x polyimide layers + 18μm rolled copper) support a 2.0mm bend radius and >100,000 flex cycles; rigid zones (Tg ≥180℃ FR-4 HTG) exhibit matched CTE (12ppm/℃ X/Y).

🚀 2. High-Frequency & High-Reliability Design

  • Signal Integrity: Low Dk/Df materials (Rogers 4003C, Dk=3.38±0.05) enable 40GHz mmWave transmission with insertion loss <0.18dB/inch @20GHz and jitter <100fs.
  • Environmental Resilience: Withstands -65℃~260℃ (polyimide base), passes 96h salt spray testing (IPC-6013DA), and maintains insulation resistance >10⁸Ω in humid conditions (IPC-TM-650).

🌐 3. Industry Applications & Performance Metrics

Application Performance Gains Data Source
5G Small Cells 60% AAU RF module volume reduction, 25% power savings Dell'Oro 2026
Medical Implants <0.4mm thickness for brain-machine interfaces, 200kHz sampling rate, 30% power reduction WHO 2025
Satellite Payloads 45% LEO satellite PCB weight reduction, 100Gbps data rates Euroconsult 2027
Foldable Devices 97%+ yield in hinge-zone HDI rigid-flex, 500,000 flex cycle durability IDC 2026

🏭 4. Manufacturing Excellence & Market Competitiveness

  • Advanced Processes: Plasma laser etching + vacuum adhesive filling achieve <10μm via wall roughness and >2.0N/mm² lamination bond strength (IPC-T-650).
  • Environmental Compliance: Lead-free ENEPIG finish + bromine-free flame retardants (<900ppm) meet RoHS 3.0/IPC-4101E standards.
  • Technical Barriers: Leading manufacturers (Unimicron, AT&S) have mass-produced 10μm-line HDI rigid-flex PCBs, holding 62% of global patents by 2025 (WIPO).
  • Market Outlook: Grand View Research projects the HDI rigid-flex market to exceed $11 billion by 2030 (10.2% CAGR), with high-speed communications accounting for 45% of demand.



Why choose us?
I. Superior Tech, Quality Assured

We lead in PCB manufacturing with advanced processes like high-precision drilling, fine-line fabrication (min. 50μm line width/spacing), and multi-layer lamination, meeting high-end routing density needs for stable signal transmission. A strict quality system ensures over 99.5% yield via flying probe and AOI tests. Our expert R&D team offers tailored solutions, from material selection to complex circuit design.

II. Diverse Products, Versatile Solutions

We provide FR-4, high-frequency, metal-core, and flexible boards, each with unique properties for various applications. Mass-produce 2 - 30 layer PCBs for efficient signal and power management. Customize board size, hole diameter, surface finish, and functions to fit specific scenarios.

III. Timely Delivery, Project Assurance

Optimized production and advanced management shorten cycles. We control delivery for double-sided PCBs within [X] days and arrange multi-layer PCBs flexibly. With large capacity and emergency response, we avoid delays. Real-time tracking keeps clients informed.

IV. Competitive Pricing, High Value

Cost-saving measures enable competitive pricing without compromising quality. Transparent quotes detail all costs. Our PCBs excel in price, quality, and delivery, enhancing clients' product competitiveness.

V. Thoughtful Service, High Satisfaction

Our sales team offers pre-sales expertise. Technical support spans design to production. We handle after-sales issues promptly
and conduct follow-ups for continuous improvement.


CUSTOMER REVIEWS

0.0 0 Reviews
Write a review
Frequently Bought Together
more
Frequently Bought Together
$0.00 $0.00
Close
$0.00 $0.00