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Home > PCB Prototyping > HDI PCB Prototyping Services

HDI PCB Prototyping Services

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HDI PCB prototypes leverage laser microvias (≤75μm diameter) and any-layer interconnect (1+4+1 stack-up) to achieve 35μm ultra-fine line precision and ±15μm layer-to-layer alignment (IPC-A-600G Class 3). They support 40GHz high-frequency signals (insertion loss <0.18dB/inch @20GHz) and >100,000 dynamic bend cycles in flexible zones (IPC-6013D). According to Prismark, the global HDI PCB market will reach $9.8 billion by 2027, growing at 12.5% annually, driving advancements in 5G small cells (60% volume reduction), neural stimulators (<0.4mm thickness), and low-earth-orbit satellites (45% weight savings).
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  • Rigid-Flex PCB prototype
  • Rigid-Flex PCB prototype
  • Rigid-Flex PCB prototype
  • Rigid-Flex PCB prototype
  • Rigid-Flex PCB prototype
  • Rigid-Flex PCB prototype
  • Rigid-Flex PCB prototype
  • Rigid-Flex PCB prototype
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  • Rigid-Flex PCB prototype
  • Rigid-Flex PCB prototype
  • Rigid-Flex PCB prototype
  • Rigid-Flex PCB prototype
  • Description

⚙️ 1. Core Technical Specifications

Parameter Specification Standard/Test Method
Line Precision 35μm line/space width mSAP process, copper roughness Rz ≤1.0μm
Microvia Interconnect Laser blind vias 75μm, through-holes 150μm Plated fill, via offset ≤15μm
High-Frequency Performance Insertion loss <0.18dB/inch @20GHz Rogers 4003C (Dk=3.38)
Mechanical Reliability >100,000 dynamic bend cycles, 2.0mm bend radius IPC-6013D Class 3
Environmental Resistance -65℃ to 260℃ thermal endurance, 96h salt spray pass IPC-6013DA

🚀 2. Industry Application Efficiency

5G Communications:

  • 60% volume reduction in small cell AAU modules, 25% power savings (Dell'Oro 2026)
  • Millimeter-wave antennas achieve <10⁻¹² bit error rate and ≤0.3ns latency

Medical Electronics:

  • Brain-machine interfaces <0.4mm thick, signal sampling rate increased to 200kHz (WHO 2025)
  • 30% reduction in endoscope failure rates, 20% lower power consumption

Aerospace & Defense:

  • 45% weight reduction in low-earth-orbit satellite PCBs, 100Gbps data transmission (Euroconsult 2027)
  • 100krad cosmic radiation resistance (MIL-STD-883)

Consumer Electronics:

  • 97% yield in foldable screen hinge zones, >200,000 bend cycles (IDC 2026)

🏭 3. Manufacturing Process & Competitive Barriers

Advanced Processes:

  • Plasma laser etching: Via wall roughness <10μm, interlayer bond strength >2.0N/mm²
  • Vacuum epoxy filling: Microvia void rate <5% (IPC-TM-650 2.6.25)
  • mSAP technology: Material utilization >92%, 15% higher yield vs. subtractive processes

Environmental Compliance:

  • Lead-free ENEPIG finish + bromine flame retardant <900ppm (RoHS 3.0)
  • Carbon footprint <8.2kg CO₂e/m² (ISO 14064 certified)

Technical Barriers:

  • Leading manufacturers (Unimicron/AT&S) mass-produce 10μm line-width HDI PCBs, holding 62% of patents (WIPO 2025)
  • Embedded capacitor density >30 components/cm² (commercialization by 2026)

Market Outlook:

  • The HDI PCB market will exceed $11 billion by 2030 (10.2% CAGR), with high-frequency communications accounting for 45% (Grand View Research)

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Why choose us?
I. Superior Tech, Quality Assured

We lead in PCB manufacturing with advanced processes like high-precision drilling, fine-line fabrication (min. 50μm line width/spacing), and multi-layer lamination, meeting high-end routing density needs for stable signal transmission. A strict quality system ensures over 99.5% yield via flying probe and AOI tests. Our expert R&D team offers tailored solutions, from material selection to complex circuit design.

II. Diverse Products, Versatile Solutions

We provide FR-4, high-frequency, metal-core, and flexible boards, each with unique properties for various applications. Mass-produce 2 - 30 layer PCBs for efficient signal and power management. Customize board size, hole diameter, surface finish, and functions to fit specific scenarios.

III. Timely Delivery, Project Assurance

Optimized production and advanced management shorten cycles. We control delivery for double-sided PCBs within [X] days and arrange multi-layer PCBs flexibly. With large capacity and emergency response, we avoid delays. Real-time tracking keeps clients informed.

IV. Competitive Pricing, High Value

Cost-saving measures enable competitive pricing without compromising quality. Transparent quotes detail all costs. Our PCBs excel in price, quality, and delivery, enhancing clients' product competitiveness.

V. Thoughtful Service, High Satisfaction

Our sales team offers pre-sales expertise. Technical support spans design to production. We handle after-sales issues promptly
and conduct follow-ups for continuous improvement.


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